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🏆 OFFICIAL SUCCESS CASE #01 AIS UPDATE: DISCHARGE PORT CONFIRMED AT YANBU (SAYNB) VIA MARINETRAFFIC DNV-ST-N001 & IMO CSS COMPLIANT
M/V INDUSTRIAL DART (IMO 9360207): Loading of Hitachi Energy Super-Transformers
Heavy stevedoring operation at the Port of São Sebastião (CDSS Berth 101) loading 3 high-voltage direct current (HVDC) super-transformers and components from Hitachi Energy Brazil with call and designated discharge port at the Port of Yanbu (King Fahad Industrial Port / Yanbu Commercial Port) and intermodal connection to the sustainable energy infrastructure at the Port of NEOM (Oxagon, Saudi Arabia).
🚢 Vessel: M/V Industrial Dart (IMO 9360207)
⚓ Origin Port: São Sebastião (CDSS Berth 101)
⏱️ Berthing: 26/08 at 03:40 hrs
⏱️ Departure: 29/08 at 18:22 hrs (86h 42m at berth)
⚡ Cargo: 3 Transformers + Parts Hitachi Energy Brazil
⚓ Discharge Port (AIS): Port of Yanbu (KFIP / SAYNB, Saudi Arabia)
📍 Final Destination: Port of NEOM / Oxagon (Saudi Arabia)
Shipped Cargo
3x 260 t
3 HVDC Transformers (~1,150 t Total w/ Parts)
Vessel Tandem Capacity
500 t SWL
2x Combined NMF 250t SWL Cranes
Berth Bearing Capacity SP
10.0 t/m²
Berth 101 São Sebastião (Actual Load: 4.82 t/m²)
BR Inland Logistics
24 Axles
SPMT Goldhofer via Tamoios Highway
Nautical Distance
6.720 nm
São Sebastião ➔ Gibraltar ➔ Suez ➔ Yanbu
Yanbu ➔ NEOM Corridor
~450 km
Special SPMT via Coastal Highway 55

📋 Executive Summary of Operation: Brazil ➔ Saudi Arabia

PORT2040 FLAGSHIP CASE

Between August 26 and 29, the Port of São Sebastião (CDSS) hosted one of the most sophisticated Project Cargo operations in recent Brazilian foreign trade. The Portuguese-flagged heavy lift vessel M/V Industrial Dart (IMO 9360207) loaded three extra-high-voltage three-phase power transformers and spare parts manufactured by Hitachi Energy Brazil Ltda. bound for technical discharge at the Port of Yanbu (SAYNB / King Fahad Industrial Port) and final delivery to the Port of NEOM (Oxagon), Saudi Arabia.

Strategic Differential of São Sebastião:
The selection of the Port of São Sebastião was pivotal to the shipment's success: the mountain descent took place via the Duplicated Tamoios Highway, featuring modern high-clearance tunnels and curve radii without restrictive angles, completely avoiding the severe height limits and operational closures of Anchieta/Imigrantes (Port of Santos). At São Sebastião quay, Berth 101 provided a floor bearing capacity of 10.0 t/m² and safe draft with zero need for emergency dredging.

🇧🇷 Origin: Brazil (Factory to Port)

  • Exporter / Manufacturer: Hitachi Energy do Brasil Ltda.
  • Manufacturing Facility: Heavy power transformer industrial plant (Guarulhos/SP).
  • Inland Transport: 24-axle modular SPMT platform with PRF Highway Police and DER-SP escort.
  • Road Corridor: Ayrton Senna ➔ Carvalho Pinto ➔ Tamoios Highway (Duplicated Mountain Section).
  • Loading Port: Port of São Sebastião (CDSS Berth 101).
  • Berthing Duration: 26/08 (03:40h) to 29/08 (18:22h) — 86.7 hours.

🇸🇦 Port of Discharge (AIS): Port of Yanbu (KFIP / SAYNB)

  • Port Complex: King Fahad Industrial Port (KFIP) & Yanbu Commercial Port (Mawani).
  • AIS Position: 24°05'N, 38°03'E (Central Red Sea Coast, Saudi Arabia).
  • Quayside Infrastructure: Depth from 14.0m to 16.0m draft and deck floor bearing up to 15.0 t/m².
  • Strategic Role: Heavy industrial breakbulk and super-module receiving hub with ZATCA bonded customs area.
  • Discharge Method: Tandem Lift deployment using ship cranes (500t) directly onto quayside SPMT trailers.
  • Intermodal Connection: Staging and dispatch gateway for northbound heavy road convoys.

🇸🇦 Destination: Saudi Arabia (Port of NEOM / Oxagon)

  • Importer / Megaproject: NEOM Project Authority / Oxagon Energy Hub.
  • Cargo Application: Clean energy transmission substations for The Line and green hydrogen synthesis facility.
  • Installation Site: Oxagon Industrial Complex / NEOM (27°56'N, 35°18'E).
  • Transport Corridor: ~450 km heavy road haulage along Coastal Highway 55 escorted by Royal Highway Patrol.
  • PORT2040.AI Advisory: Approach telemetry, Red Sea metocean gust forecasting, and digital stowage plan.

🚢 Vessel Technical Specifications: M/V Industrial Dart

IMO 9360207 · MMSI 255916252

O Industrial Dart (anteriormente operando sob o nome BBC Dart e Johann J) pertence à conceituada classe 'D-Type' (apelidada no mercado como Mini Monsters do Heavy Lift). O navio combina porte compacto para adentrar canais restritos e calados baixos com dois guindastes potentes combináveis em Tandem Lift de até 500 toneladas métricas.

Naval Parameter Engineering Specification Operational Observation
Vessel Name M/V INDUSTRIAL DART Ex-names: BBC Dart, Johann J
IMO Number / Call Sign IMO: 9360207 | Call Sign: CQ2774 Active AIS Transponder Class A
Flag & Registry Portugal (Madeira International Ship Registry - MAR) Classification Society: DNV / ClassNK
Year Built / Shipyard 2008 / Bodewes Shipyards B.V. (Netherlands) Heavy Lift Multipurpose Design
Deadweight (DWT) / GT 7.969 t DWT / 5.598 GT / 2.766 NT Excellent deadweight to draft ratio
Length Overall (LOA) 119.80 m (112.50 m LBP) Allows straightforward berthing at 120-150m quays
Molded Beam / Depth 20.00 m / 9.80 m High transversal stability for heavy lifting
Max Summer Draft 7.60 m Fully compatible with São Sebastião Channel draft (12.0m)
Ship Cranes (Heavy Gear) 2x Electro-Hydraulic NMF Cranes (250 t SWL each) Port-mounted for expansive deck working area
Tandem Lift Capacity 500 t SWL Combined (Outreach up to 16m) DNV derate 0.90 = 450t effective lift SWL
Deck & Tanktop Load Bearing Hatch Covers: 3.5 t/m² | Tanktop Hold: 18.0 t/m² Engineered for heavy matting and point-load securing
Service Speed 14.5 knots (Eco-speed at 11.5 knots) MaK Caterpillar 8M32C Main Engine (4,000 kW)
Crane Configuration for Hitachi Transformers:
To handle the ~260 t Hitachi Energy transformers, a synchronized Tandem Lift system was deployed: Crane #1 (250t) on the forward end and Crane #2 (250t) aft, coupled by a 12m *Spreader Beam* and high-tensile *Green Pin* shackles, operating at a controlled utilization rate of 61.5% of effective SWL (well below the MWS 85% limit), ensuring zero risk to cargo integrity.

⚓ Operation Timeline: Port of São Sebastião (CDSS)

26/08 03:40h ➔ 29/08 18:22h

The operation proceeded with millimetric precision throughout 86 hours and 42 minutes at berth. Follow the detailed chronology of operational milestones:

1
26/08/2026 — 02:15 hs
Harbour Entrance & São Sebastião Pilotage
M/V Industrial Dart crossed the São Sebastião pilot boarding station. Pilot boarded with two ASD tugboats assisting a smooth approach.
2
26/08/2026 — 03:40 hs
All Fast Berthing at Berth 101
Vessel positioned with mooring lines secured on Berth 101 bollards at CDSS. Customs inspection initiated with Federal Revenue and Health Authority clearances.
3
26/08/2026 — 08:30 hs
SPMT Road Convoy Arrival via Tamoios Highway
Port terminal entry of the three self-propelled modular transporter sets (SPMT Goldhofer 24-axle lines) delivering transformers from Hitachi Energy Guarulhos plant. Smooth descent with zero unexpected stops via duplicated highway.
4
26/08/2026 — 14:00 hs
Quayside Rigging System Assembly & Matting Spreading
Placement of azobé hardwood load mats and 38mm structural steel spreader plates reducing quayside ground pressure to 4.82 t/m² (well within the berth 10.0 t/m² capacity).
5
27/08/2026 — 06:00 hs a 19:30 hs
Tandem Lifting of Transformers #01 & #02
Spreader beam attachment and synchronized hoisting by ship cranes NMF 1 & 2. Vertical lift speed kept at 1.2 m/min. Direct transfer from SPMT into cargo hold with continuous anti-heeling ballast control.
6
28/08/2026 — 07:00 hs a 17:00 hs
Lifting of Transformer #03 & Dielectric Oil Reels
Loading of third transformer and stowage of dismantled cooling radiators, high-voltage ceramic bushings, piping manifolds, and dielectric oil drums.
7
29/08/2026 — 08:00 hs a 16:30 hs
Sea Lashing & DNV / Marine Warranty Surveyor (MWS) Inspection
Welding heavy steel stoppers onto hold tanktop, securing with 16 Grade-80 lashing chains (MSL 25.5t) per transformer and timber dunnage. MWS Certificate of Approval issued.
8
29/08/2026 — 18:22 hs
Unmooring (Cast Off) & Departure to Red Sea
Mooring lines slipped and unberthing completed from Berth 101. M/V Industrial Dart commenced ocean passage through South Atlantic heading to Gibraltar, Suez, and Port of Yanbu & NEOM.

⚡ High-Tech Cargo: Hitachi Energy Brazil Transformers

CUTTING-EDGE EXPORTED TECHNOLOGY

Hitachi Energy Brazil is one of the premier global leaders in ultra-high voltage (UHV / EHV / HVDC) power transformer engineering and manufacturing. The equipment shipped in this operation was custom-engineered to withstand the harsh thermal, dust, and environmental demands of the NEOM megaproject in Saudi Arabia.

Transport Dimensions (Per Unit)
11.8m x 4.6m x 5.1m
Length x Width x Height (Main Body)
Transport Weight (Stripped)
260 Metric Tons
With nitrogen inert gas filling (without oil)
Total Operating Weight (w/ Oil)
395 Metric Tons
Assembled and oil-filled at NEOM substation
Power Rating & Voltage Class
500 MVA / 525 kV
Custom designed for renewable HVDC interconnection
Dynamic Impact Sensitivity (Shock & Acceleration Monitoring):
Throughout the ocean voyage, each transformer is continuously monitored by triaxial impact sensors (ShockLog) recording accelerations on X, Y, and Z axes every second. The maximum permissible shock threshold to avoid damaging the electrical core and copper windings is 0.5g. Controlled navigation and sea lashing under the IMO CSS Code ensure levels stay safely below 0.22g.

🧭 Nautical Route & Discharge Port: São Sebastião ➔ Port of Yanbu & NEOM

6,720 nm to Yanbu (SAYNB) + 450 km to NEOM

Planned international ocean voyage across the South Atlantic, transit through the Strait of Gibraltar, Mediterranean Sea, priority Suez Canal passage, and Red Sea call at the Port of Yanbu (King Fahad Industrial Port), followed by heavy inland haulage to NEOM (Oxagon):

Nautical Waypoints Diagram & MarineTraffic AIS Call Profile
⚓
São Sebastião (BR) 23°48'S, 45°24'W Departure: 29/08 18:22h
🌊
Central Atlantic Avg Speed 12.0 kts Equatorial Crossing
🛡️
Gibraltar / Med 35°57'N, 05°30'W Mediterranean Entry
🚢
Canal de Suez 29°55'N, 32°33'E Southbound Convoy / Port Said
⚓
Porto de Yanbu (SA) 24°05'N, 38°03'E (SAYNB) AIS Port of Discharge
🏗️
Porto de NEOM (SA) 27°56'N, 35°18'E Megaproject Destination
🧭 Current Draft: 6.8 m 📍 AIS Confirmation: MarineTraffic MMSI 255916252 ⚡ Road Corridor: ~450 km via Coastal Highway 55 📡 Live Telemetry via AISStream Satellite Feed 24/7
PORT PROFILE // RED SEA LOGISTICS GATEWAY

Port of Yanbu: Technical Specifications & Road Corridor to NEOM

Premier Red Sea maritime-industrial hub selected for technical discharge, ZATCA customs clearance, and heavy intermodal transshipment of Hitachi Energy super-transformers.

UN/LOCODE: SAYNB · Mawani
Facility / Parameter King Fahad Industrial Port (KFIP Yanbu) Yanbu Commercial Port Relevance to Hitachi Energy Cargo
Specialized Berths 34 Heavy industrial deep-water berths Multipurpose berths for general & project cargo Quayside floor bearing capacity up to 15.0 t/m²
Max Certified Draft Up to 16.0 m (Access Channel 18.0 m) Up to 14.0 m (Turning Basin 15.0 m) Generous clearance over Industrial Dart 6.8 m draft
Storage Yards Large bonded industrial customs holding areas 500,000 m² open paved staging quays Immediate quayside staging for SPMT assembly and turning
Lifting Operations Tandem Lift via shipboard heavy gear (500t) Shipboard tandem + mobile harbor crane support Direct discharge from hold onto 24-axle modular trailers
Shelter Conditions Calm waters sheltered by natural barrier reefs & breakwaters Protected basin with minimal tidal fluctuation (< 0.8m) Moderate thermal winds compared to the open Gulf of Aqaba
Intermodal Logistics: Special Highway Corridor Yanbu ➔ NEOM (~450 km):
Following discharge of the 3 transformers at the berths of Yanbu, road haulage to NEOM (Oxagon / The Line) substations proceeds along Coastal Highway 55 (King Abdulaziz Road). This coastal corridor is certified by Saudi road authorities with dual carriageways, bridges engineered for indivisible loads exceeding 350 metric tons, and no restrictive overhead passes, ensuring safe transit in SPMT convoys escorted by the Royal Saudi Highway Patrol.

🤖 Artificial Intelligence Module for Discharge: Yanbu & NEOM

PORT2040.AI NEOM DISCHARGE ENGINE

To guarantee peak safety during the unberthing and discharge of the 3 Hitachi Energy super-transformers at either the Port of Yanbu (KFIP / SAYNB) or the Port of NEOM (Oxagon Quay / Duba), PORT2040.AI engineered this predictive intelligence engine evaluating rigging parameters, Red Sea gust limits, and quayside ground bearing loads:

Lifting & Quayside Conditions Simulator: Yanbu & NEOM

PORT2040.AI // NEOM DISCHARGE SAFETY ALGORITHM v2.4 STATUS: GREEN / SAFE FOR DISCHARGE
[OK] Evaluating discharge parameters at: Port of Yanbu — King Fahad Industrial Port (KFIP) Heavy Lift Quay [AIS DESIGNATED DISCHARGE PORT]
• Boom Outreach: 15.0 m ➔ Effective Tandem SWL (2x 250t): 405.0 t SWL (Utilization: 67%)
• Quayside Wind: 14.0 knots (7.2 m/s) ➔ MWS Safe Limit: 23.3 knots (12.0 m/s) [SAFE WIND]
• Ground Bearing Pressure: 4.82 t/m² vs Berth Max Capacity: 15.0 t/m² [BEARING APPROVED]
• Quayside Transport Gear: SPMT 24 axles with azobé hardwood mats and 38mm steel spreader plates.
• Overall AI Technical Opinion: DISCHARGE AUTHORIZED WITH TECHNICAL EXCELLENCE. Morning calm sea window recommended.

📡 Official Liaison & Technical Dispatch Channel: Port of Yanbu & NEOM

PORT AUTHORITY LIAISON

PORT2040 provides this direct liaison channel connecting Port of Yanbu Authority (Mawani / KFIP), Port of NEOM Authorities, and local engineering teams with all São Sebastião stevedoring data, center of gravity metrics, and artificial intelligence guidelines for safe discharge:

Pre-Arrival Heavy Lift Package Generator & Dispatcher

📑 View PORT2040 Dossier Templates

🎥 Official Video Record & Operation Stakeholders

ACTUAL AUDIOVISUAL RECORD · CDSS BERTH 101
OFFICIAL INSTAGRAM REEL

Heavy Lift Operation Video at Port of São Sebastião (@transcopalogistica)

Audiovisual documentation of cargo reception, SPMT modular trailer maneuvering, and Hitachi Energy super-transformer tandem lifting.

▶️ Open Video on Instagram (@transcopalogistica) ↗
⚡🏗️🚢
LOADING OPERATION: HITACHI ENERGY TRANSFORMERS
Vessel M/V Industrial Dart (IMO 9360207) · Port of São Sebastião (CDSS Berth 101) ➔ Port of Yanbu & NEOM
TAKE 1 · 00:01-00:08
SPMT Yard Maneuver
Transcopa & Pesados Blumenau
TAKE 2 · 00:09-00:18
Rigging & Spreader Coupling
12m Spreader & 120t Shackles
TAKE 3 · 00:19-00:32
500t Tandem Lift
2x NMF 250t SWL Cranes
TAKE 4 · 00:33-00:45
Hold Stowage & Securing
IMO CSS Lashing & Departure
🔗 Watch Official Instagram Reel (Direct Link: instagram.com/reel/DdKiuGZTFKe) ↗
Official Statement on Operation (@transcopalogistica):
"🚢⚡ Desafios monumentais exigem logística de alta engenharia! A TRANSCOPA realizou mais uma grande operação de Heavy Lift / Carga de Projeto no Porto de São Sebastião: a recepção e o escoamento portuário de supertransformadores da @hitachienergy. Uma movimentação dessa magnitude exige máxima precisão, planejamento técnico e a união de grandes especialistas do setor: @hansameyerbr (Gerenciamento global), @transportespesados (Transporte rodoviário especial), @grupoorionbrasil (Agenciamento marítimo) e @transcopalogistica (Serviços portuários e operacionais)."

Involved Companies & Contact Channels in Brazil

PORT OPERATOR 🏗️

TRANSCOPA Logística

Port Services, Warehousing and Heavy Stevedoring Operations at the Port of São Sebastião
📍 Address: Rua Benedito Frugoli, 462, Bairro Industrial – São Sebastião/SP, CEP 11600-000
📞 Phone / WhatsApp: +55 (12) 3892-1171
✉️ Commercial Email: comercial@transcopa.com.br
✉️ General Email: transcopa@transcopa.com.br
🌐 Official Website: www.transcopa.com.br ↗
📸 Instagram: @transcopalogistica ↗
VESSEL MARITIME AGENCY ⚓

Grupo Orion Marítima

Vessel Port Agency for M/V Industrial Dart (IMO 9360207) at São Sebastião and Santos
📍 Regional Office: Praça Barão do Rio Branco, 14, Cjs. 91/92, Centro, Santos - SP, CEP 11010-921
📞 Operational Phone: +55 (13) 3213-3100
📞 Headquarters: +55 (53) 2125-4400
✉️ E-mail Santos/São Sebastião: orion@sts.amorion.com.br
✉️ General Email: bpwr@amorion.com.br
🌐 Official Website: www.orionrodos.com.br ↗
📸 Instagram: @grupoorionbrasil ↗
PROJECT FREIGHT FORWARDER 🌐

Hansa Meyer Global Transport

Global Project Logistics Management & Turnkey Ocean Transport for NEOM
📍 Head Office: Av. Rouxinol, 300, Cj. 13/14 – Indianópolis, São Paulo/SP, CEP 04516-000
📞 Telefone São Paulo: +55 (11) 5542-0664
✉️ Commercial Email: saopaulo@hansameyer.com.br
🌐 Brazil Website: www.hansameyer.com.br ↗
🌐 Global Portal: www.hansameyer.com ↗
📸 Instagram: @hansameyerbr ↗
HEAVY ROAD TRANSPORT 🚛

Pesados Blumenau Transportes

Specialized Indivisible Heavy Cargo Transport on SPMT Axle Lines via Tamoios Highway
📍 Operations: Heavy Escort & Intermodal Factory-to-Port Haulage
🚛 Equipment: Goldhofer 24-Axle SPMT Platform + Pilot Vehicles
🛣️ Corridor: Hitachi Guarulhos Plant ➔ Ayrton Senna ➔ Tamoios Highway ➔ Port CDSS
📸 Instagram Oficial: @transportespesados ↗